Kampani ya CYMBER, yomwe ili ku Zhejiang Province, ili ndi malo osungiramo zinthu zamkuwa opitilira 1000 m², omwe amapereka ntchito zodulira, kugawa, ndi kulongedza zinthu zosiyanasiyana kumakampani opanga zinthu zapamwamba kuphatikizapo mabatire atsopano amagetsi, zolumikizira zolondola, zamagetsi zamagetsi, ndi zida zowongolera kutentha.
Pakati pa zida zake zazikulu, mzere wodulira mkuwa wolondola wamanja umagwira ntchito ngati mwala wapangodya wosinthira ma wide master coil kukhala mikwingwirima yopapatiza yokhala ndi zolekerera zolimba. Nkhaniyi ikuyang'ana kwambiri pa kapangidwe kaukadaulo, kayendedwe ka ntchito, ndi machitidwe owongolera khalidwe la makina ofunikira awa.
Kapangidwe ka Zida ndi Mafotokozedwe Aukadaulo
Mzere wodulira mwaluso wamanja uli ndi magawo akuluakulu otsatirawa:
● Hydraulic Decoiler: mphamvu ya matani 10, mandrel yotha kukulitsidwa yokhala ndi pneumatic braking ndi EPC (m'mphepete mwa malo owongolera).
● Mutu Wodulira: Kapangidwe ka shaft imodzi kolemera komwe kamalola mapeyala 25 a masamba odulira a alloy ochokera kunja (kuuma kwa HRC62-64, kulekerera makulidwe ± 0.001 mm). Kutseguka kwa tsamba ndi kuphatikizika kwake kumasinthidwa pamanja kudzera mu ma shims olondola kufika pa 0.002 mm molondola.
● Kuwongolera Kupsinjika: Makina ophatikizana a ufa wa maginito ndi makina ozungulira opanikizika a pneumatic omwe amaonetsetsa kuti kumbuyo kuli kolimba m'lifupi mosiyanasiyana.
● Chokolera: Mandrel yokulitsa ya hydraulic yokhala ndi mphamvu yodziyimira payokha, yokhoza kubweza nthawi imodzi mizere yopapatiza yoposa 20 pa liwiro la mzere mpaka 150 m/min.
● Mayunitsi Othandizira: Zozungulira zokha m'mphepete, zodula ma hydraulic, ndi galimoto yokweza ma coil.
Kuyenda Kwathunthu kwa Njira Yodulira
3.1 Kukweza ndi Kulinganiza Ma Coil Ma coil akuluakulu (m'lifupi mwachizolowezi 400–1300 mm, makulidwe 0.08–3.0 mm) amadzazidwa kudzera mu crane yopita pamwamba. Kulinganiza kwa laser kumatsimikizira kuti kupotoka kwa m'mphepete kumakhalabe mkati mwa ± 0.5 mm.
3.2 Kukhazikitsa ndi Kusintha kwa Zipangizo Kutengera ndi makulidwe a mzere womwe kasitomala akufuna, akatswiri amakonza masamba ozungulira ndi ma spacer. Zofunikira kwambiri ndi izi:
● Kuchotsa tsamba la mbali: 8%–12% ya makulidwe a zinthu
● Kulowa kwa tsamba (kulumikizana): 0.03–0.10 mm Mipata yonse imatsimikiziridwa kangapo pogwiritsa ntchito ma geji olondola komanso zizindikiro zoyimbira.
3.3 Kuyang'ana Choyamba Pambuyo pa kuzungulira koyamba kwa 3-5, mzerewo umayimitsidwa kuti uunikenso mokwanira pogwiritsa ntchito ma gauge a kutalika kwa burr, ma micrometer, ndi ma projector optical. Kupanga kwathunthu kumayamba pokhapokha ngati kulekerera kwa m'lifupi (± 0.01 mm), kutalika kwa burr (≤0.01 mm), ndi camber (≤0.5 mm/m) zatsimikizika.
3.4 Kudula Kosalekeza ndi Kusamalira Kupsinjika Kozungulira. Choyikiracho chimayenda mofulumira mosalekeza kudzera mu tsamba lozungulira pomwe zokongoletsa m'mphepete zimakulungidwa padera. Kupsinjika kumasinthidwa nthawi zonse kuti kupewe m'mphepete mwa mafunde kapena kupsinjika kwamkati ngakhale pazidutswa zopapatiza ngati 4 mm.
3.5 Kubweza ndi Kutsitsa Ma pancake akafika pa kulemera kapena kutalika komwe mukufuna, amachotsedwa pogwiritsa ntchito galimoto yotsitsa ma hydraulic ndikusamutsira ku malo opakira.
Kuyenda Kwathunthu kwa Njira Yodulira
Kwa makasitomala a Tier-1, kulekerera kwa strip width, kutalika kwa burr, ndi camber zimakhudza mwachindunji kupondaponda kwachangu, kuwotcherera, ndi kuphimba. Mu ntchito zosonkhanitsa ma batire a lithiamu-ion, kupotoka kopitilira 0.02 mm m'lifupi kapena burrs pamwamba pa 0.015 mm kungayambitse kusalingana kwa ma tabu kapena kulowa kwa diaphragm - zonsezi ndi zoopsa zazikulu zachitetezo. CYMBER nthawi zonse imakwaniritsa zofunikira kwambiri mumakampani, ndikupeza ziyeneretso za nthawi yayitali kuchokera kwa opanga mabatire otsogola.
5. Mphamvu Zogwiritsira Ntchito Zachizolowezi (chidutswa)
| Aloyi | Makulidwe osiyanasiyana | Kukula kwa Malowedwe | M'lifupi Wam'mbali Wochepa | Kulekerera Kwambiri | Kutalika kwa Burr |
| C1020/C1100 | 0.08–3.0 mm | 400–1300 mm | 4 mm | ± 0.01 mm | ≤0.01 mm |
| Mkuwa wa T2 | 0.15–2.0 mm | 400–1250 mm | 6 mm | ± 0.008 mm | ≤0.008 mm |
| Mkuwa wa H65/H70 | 0.2–2.5 mm | 400–1000 mm | 8 mm | ± 0.015 mm | ≤0.012 mm |
Mapeto
Ngakhale kuti mizere yothamanga yokha ndiyo imapanga kuchuluka kwa voliyumu, njira yolunjika yogwiritsira ntchito manja imakhalabe yofunika kwambiri ngati pakufunika kulondola kwambiri komanso kusinthasintha. Kudzera muukadaulo wa zaka zambiri wogwiritsa ntchito zida, luso lowongolera kupsinjika, komanso njira zoyambira zolimba, CYMBER imapereka mipiringidzo yamkuwa yomwe ikukwaniritsa zofunikira kwambiri zamafakitale.
Ngati bungwe lanu likufuna kuti mzere wa mkuwa wokonzedwa m'lifupi mwake ukhale wofanana ndi ±0.01 mm m'lifupi ndi ≤0.01 mm burr, tikulandira zojambula zatsatanetsatane kapena zitsanzo kuti tipeze kafukufuku wathunthu komanso lipoti loyesera lodula.
Nthawi yotumizira: Disembala-10-2025