Ili pakatikati pa msewu wa mafakitale ku Zhejiang, CYMBER Aluminium Professional Warehouse idapangidwa kuti igwire ntchito, igwire ntchito, ndikugawa ma coil ndi mapepala apamwamba a aluminiyamu kwa ogwiritsa ntchito mafakitale akuluakulu. Malowa ali mozungulira mzere wolemera wa aluminiyamu wokhazikika womwe ungathe kukonza ma coil olemera mpaka matani 10. Chida chimodzichi ndi maziko a kupanga kwathu mapepala athyathyathya, zomwe zimatithandiza kupereka mbale za aluminiyamu zolondola komanso zopepuka kuchokera ku coil stock molingana ndi zomwe makasitomala akufuna.
Nyumba yosungiramo zinthu imagwira ntchito motsatira malamulo okhwima okhudza kutsata zinthu ndi njira zowongolera njira, kuonetsetsa kuti pepala lililonse lomwe limachoka pamzerewu likukwaniritsa zofunikira zamakina ndi pamwamba pa ntchito zofunika kwambiri m'magawo a zapamadzi, mayendedwe, mphamvu, ndi kapangidwe ka zinthu.
Zipangizo Zapakati: Mzere Woyezera ndi Kudula wa Aluminiyamu wa Matani 10
Pakatikati pa nyumba yosungiramo katundu ndi mzere wokhazikika wolinganiza ndi kudula womwe wapangidwira makamaka zitsulo zotayidwa mu mndandanda wa 1xxx, 3xxx, 5xxx, ndi 6xxx, wokhala ndi makulidwe kuyambira 0.3 mm mpaka 12 mm ndipo m'lifupi mwake mpaka 2650 mm.
Ma module ofunikira aukadaulo a mzerewu ndi awa:
● Galimoto yonyamula zinthu zozungulira ndi hydraulic coil (yokhala ndi mphamvu ya matani 10)
● Chotsukira chopangidwa ndi mandrel imodzi chokhala ndi kukula kwa hydraulic
● Chopina bwino kwambiri ndi choyezera ma roller 19 (makonzedwe apamwamba 6)
● Chipangizo chodulira m'mphepete ndi chopindirira zinyalala
● Dongosolo lolamulira bwino kwambiri
● Kuduladula kouluka kapena kuduladula kwa servo kwautali wokhazikika
● Chigawo choyezera bwino chapamwamba pa sikisi (kuyezera kwachiwiri)
● Malo olekanitsa okha ndi malo okakamiza
● Chokolera cha zidutswa za slit mults (ngati mukufuna) ndi chokolera cha sheet stacker chokhala ndi tebulo loyandama ndi mpweya
Njira Yopangira Mapepala Pang'onopang'ono
3.1 Kulandira ndi Kutsegula Koyilo
Ma coil amafika ku nyumba yosungiramo zinthu zogwiritsidwa ntchito pa mtunda wapadera ndipo nthawi yomweyo amawunikidwa ngati ali ndi satifiketi ya mphero, momwe pamwamba pake palili, komanso momwe makina ake alili. Coil iliyonse ya matani 10 imapatsidwa chiwerengero chapadera cha kutentha chomwe chimatsatiridwa nthawi yonse yokonza.
Galimoto yonyamula katundu wa hydraulic imasamutsa coil kupita ku oncoiler. Mandrel ya oncoiler imakula mopanda mphamvu ya hydraulic kuti igwire coil ID (nthawi zambiri 508 mm kapena 610 mm), ndipo tsamba lopeta limaswa pang'onopang'ono chivundikiro chakunja. Mipukutu yogwirira imaletsa kutseguka kwa wotchi panthawi yoyamba kumasuka.
3.2 Kuwongola Koyamba ndi Kudula Mphepete
Mutu wa strip ukalowa mu mzere, umadutsa mu chowongolera cha ma roller 5 chomwe chimachotsa seti ya coil. Nthawi yomweyo, odulira ma disc-type edge trimmers amachotsa 10-30 mm mbali iliyonse, kuchotsa m'mphepete mwa ming'alu ndikuwonetsetsa kuti makoma am'mbali ali ofanana. Zidutswa zodulira zimakulungidwa nthawi zonse kukhala ma bales opapatiza kuti zibwezeretsedwenso.
3.4 Kukweza Ma Leveling Oyambirira - Chokweza Ma Roller 19 6-High
Mtima wa mzerewu ndi wozungulira 19 (wamtali 6). Mipukutu yogwirira ntchito ndi mainchesi 80 mm yokhala ndi pamwamba pa chrome komanso chothandizira chozungulira chapadera. Kuzama kwa kulowa ndi kupindika kwa mipukutu kumasinthidwa zokha kutengera alloy, makulidwe, ndi mphamvu yopezera kuti athetse kupsinjika kwamkati ndikupeza kusalala bwino kuposa miyezo ya I-Unit.
Pa ma alloys a 5xxx marine-grade, kulowa mozama kumagwiritsidwa ntchito kuti kuthane ndi mphamvu yokwera; pa mndandanda wofewa wa 1xxx, zowongolera zopepuka zimasunga umphumphu wa pamwamba.
3.5 Looper Pit ndi Speed Synchronization
Dzenje la looper lozama mamita 6 limayamwa kusiyana kwa liwiro pakati pa leveler ndi shear, zomwe zimapangitsa kuti ntchito yopitilira pa liwiro la mzere ifike pa 80 m/min. Ma scanner a loop optical amasunga mawonekedwe olondola a catenary, kuteteza kulembedwa kwa pamwamba.
3.6 Kudula Kutalika Kokhazikika ndi Servo Shear
Mapepala amadulidwa kutalika komwe kasitomala akufuna pogwiritsa ntchito chodulira chouluka choyendetsedwa ndi servo kapena chodulira choyambira, kutengera makulidwe ndi zofunikira pakulekerera.
● Kulekerera kutalika: ± 0.5 mm mpaka 6000 mm, ± 1.0 mm kupitirira 6000 mm
● Kulekerera kwa diagonal: ≤0.5 mm/m
● Kutalika kwa burr yodulidwa: <0.05 mm
3.7 Kulinganiza Kwachiwiri Kwabwino
Pambuyo podula koyamba, mapepala amadutsa mu leveling yachiwiri ya 6-high-high yokhala ndi ma work rolls ang'onoang'ono (50 mm). Chipangizochi chimachotsa mafunde ang'onoang'ono a m'mphepete kapena chomangira chapakati chomwe chimayikidwa panthawi yodula mwachangu, zomwe zimapangitsa kuti chikhale chosalala mkati mwa 1-2 mm pa mita imodzi pa pepala lonse.
3.8 Kuteteza ndi Kuyika Zinthu Pamwamba
Pambuyo pomaliza kulinganiza, chojambulira filimu cha PVC kapena PE chingathe kuyika filimu yoteteza mbali imodzi kapena zonse ziwiri pa liwiro la mzere. Mapepala amatumizidwa patebulo loyandama lomwe limachotsa kusweka pamwamba. Mapaleti amatabwa kapena ma cradle achitsulo amaikidwa pansi pa muluwo, ndipo kutsimikizira kulemera ndi kuchuluka kwa zidutswa kumachitika musanamange.
4. Kusinthasintha kwa Magawo a Ntchito Zazikulu
Mzerewu umalandira m'lifupi mwa coil kuyambira 800 mm mpaka 2650 mm ndipo ukhoza kupanga mapepala atali kuyambira 500 mm mpaka 16,000 mm kamodzi kokha. Kudula kwa m'lifupi kuliponso, zomwe zimathandiza kuti ma coil angapo opapatiza agwiritsidwe ntchito nthawi imodzi pamene mapulojekiti amafuna m'lifupi wosakhala wokhazikika. Mphamvu imeneyi ndi yofunika kwambiri popanga ma panel a sitima, zigawo za zipolopolo za nsanja ya mphepo, ndi makoma a m'mbali mwa galimoto ya sitima komwe miyeso yeniyeni imachepetsa zinyalala zopangira pansi pamadzi.
5. Magiredi a Zinthu Zomwe Zimakonzedwa Nthawi Zonse
● 1050, 1060, 1100 (yopanda malonda)
● 3003, 3105 (Mn ndi Mg-alloyed kuti zikhale ndi mphamvu yowonjezera)
● 5052, 5083, 5086, 5383, 5454 (ntchito za m'madzi ndi cryogenic)
● 6061, 6082 (magiredi a kapangidwe kake ndi makina)
● 7020, 7075 (mndandanda wa ndege wamphamvu kwambiri ukafunika)
6. Kuwongolera Ubwino Mzere Wonse
Malo ambiri owunikira aphatikizidwa:
● Kuzindikira ming'alu ya m'mphepete mwa ultrasound musanadule
● Kuyeza kusalala kwa laser pambuyo pa kukwera koyamba ndi kwachiwiri
● Kamera ya kamera yokhala ndi vuto pamwamba (imazindikira mabowo, mikwingwirima, zidutswa >0.1 mm)
● Kulemba zokha zolakwika zilizonse zomwe zapezeka kuti zithetsedwe pambuyo pa mtsinje
7. Kulongedza ndi Kutumiza Zinthu ku Mapangano Akuluakulu
Mapepala omalizidwa amadzazidwa motsatira miyezo yapadziko lonse lapansi yonyamula zinthu zolemera:
● Zoteteza m'mphepete mwachitsulo pamakona onse anayi
● Mapaketi a desiccant onyowa chinyezi mkati mwa chivundikiro chosalowa madzi
● Kuteteza katundu pogwiritsa ntchito polyester kapena chitsulo chomangira chomwe chimawerengedwa kuti chiwongolere mphamvu ya 10G
● Mabedi achitsulo kapena mipando yamatabwa yopangidwira zotengera zotseguka za 20-ft/40-ft kapena zotengera zosweka
Mapeto
Chingwe cholumikizira ndi kudula chozungulira cha matani 10 ku CYMBER Aluminium Professional Warehouse ku Zhejiang chikuyimira nsanja yolunjika komanso yolimba yopangidwira zosowa za ogula ambiri m'mafakitale. Mwa kusintha ma coil olemera kukhala mapepala osalala opangidwa bwino komanso omasuka pakugwira ntchito kamodzi kosalekeza, malowa amachotsa njira zingapo zogwirira ntchito zomwe zimagwiritsidwa ntchito m'maunyolo achikhalidwe operekera mbale, kupereka kusintha koyezera pakugwiritsa ntchito zinthu, nthawi yotsogolera, komanso kusinthasintha kwa gawo lomaliza.
Kwa magulu a uinjiniya ndi madipatimenti ogula zinthu omwe amayang'anira zofunikira za aluminiyamu ya matani ambiri, kuthekera kumeneku kumatanthauza kuchepetsa mtengo wopanga, kuchepetsa mitengo ya zinyalala, komanso chidaliro chakuti pepala lililonse loperekedwa lidzakwaniritsa zofunikira za geometric ndi makina zomwe zimafunidwa ndi nyumba zamakono zogwira ntchito bwino.
Nthawi yotumizira: Disembala-10-2025